User Manual - BMOD0063 version 2.2 Document no.: 1014343.5 (c) 2008 Maxwell Technologies, Inc. Page (R) 9 Connector Type Socket Plug Pin Receptacle Drawing Overview Connector PN Wedgelock PN Socket / Pin PN DTM06-08SA WM-8S 0460-202-20141 DTM04-08PA WM-8D 0462-201-20141 Connector Pin Out Description CAN_H CAN_L SHIELD NC NC NC 24 RTN 24 VDC 3.2.2.2 Pin 1 2 3 4 5 6 7 8 Voltage Monitoring The CAN Monitor measures the voltage from the negative terminal to every 8th cell and transmits the values over the CAN bus to the network master. For a detailed description of the communication protocol, please refer to the document "Maxwell Technologies CAN Communication Specification" (1014339). The latest version of the communication protocol and this manual can be downloaded at http://www.maxwell.com. Every pack will have a unique separation of voltages across the 8-cell string due to differences in cell capacitances, interconnect resistance variances, and other native cell contributions. Therefore, the pack
lustration Bipolar Diode Kit AKIT-2492-01 36V, Bi-directional, Motorols P6KE36CA Fuse F0039 Bussman ATC-15 J0418 Grey, 12-pin, Deutsch DTM06-12SA J0419 Black, 12-pin, Deutsch DTM06-12SB Wedge J0420 12 pos., Deutsch WM12S Pin J0417 Female, Size 20, Deutsch 0462-201-20141 Sealing Plug J0421 R160 Connector Kit AKIT-2337-01 Size 20, Deutsch 0413-204-2005 Includes Deutsch socket connectors, wedges, pins and sealing plugs. Socket Connectors Tether Cable E-Stop Magnet Back Specifications R160 Receiver 5.1" x 4.7" x 1.4" (130mm x 119mm x 36mm) 7.9" x 4.2" x 4.1" (200mm x 125mm x 105mm) Weight 0.65lbs (0.295kg) 1.8lbs (0.817kg) Construction High impact plastic, weatherproof High impact, low temperature plastic, weatherproof Input Power +9V to 30VDC 4AA alkaline batteries Battery Life N/A 160 hours (continuous use) Operating Temperature Range -40F to 158F (-40C to 70C) -40F to 158F (-40C to 70C) Outputs 3A (max) each (sourcing), 10A (max) each (combined) N/A Antenna Internal Internal Approvals USA- FCC par
modules accommodate the DEUTSCH common contact system, the European based STRIKE (SRK) contact system including solid contacts for power applications in O 8mm and O 12mm. Solid Contacts Size & Type Part No. Wire Gauge Range 20 Pin 20 Socket 0460-202-20141 0462-201-20141 20 AWG / 0,5 mm 16 Pin 16 Socket 0460-202-16141 0462-201-16141 16,18 & 20 AWG / 0,5 - 1,0 mm 16 Pin 16 Socket 0460-215-16141 0462-209-16141 14 AWG / 2,0 mm 12 Pin 12 Socket 0460-204-12141 0462-203-12141 12 & 14 AWG / 2,0 - 3,0 mm O 8 Pin O 8 Socket SRK PC 80 ## 001 SRK SC 80 ## 001 ## = 16 / 20 / 25 / 32 / 35 mm O 12 Pin O 12 Socket SRK PC 120 ## 001 SRK SC 120 ## 001 ## = 40 / 50 / 70 / 95 mm Hand Crimp Tool Production Crimp Tool HDT - 48 - 00 HDP - 400 OCETA D31 Stamped & Formed Contacts Size & Type Part No. Wire Gauge Range Hand Crimp Tool 20 Pin 20 Socket 1060-20-0122 1062-20-0122 20, 18 & 16 AWG / 0,5 - 1,0 mm DTT-20-00 20 Pin 20 Socket 1060-20-0222 1062-20-0222 20, 18 & 16 AWG / 0,5 - 1,0 mm DTT-20-02 16 Pin 16 Socket 1060-1
209-1631 Socket, Solid, Size 16, 14 Awg, Gold AT62-201-16141 0462-201-16141 Socket, Solid, Size 16, 16-20 Awg, Nickle AT62-201-1631 0462-201-1631 Socket, Solid, Size 16, 16-20 Awg, Gold 0462-221-1631 Socket, Solid, Size 16, 16-20 Awg, Gold, Extended Crimp 0462-201-20141 Socket, Solid, Size 20, 20 Awg, Nickle 0462-201-2031 Socket, Solid, Size 20, 20 Awg, Gold 1060-12-0222 1060-12-0222-PS AT60-12-0144 1060-12-0144 1060-12-0144-PS AT60-12-0166 1060-12-0166 1060-12-0166-PS AT60-14-0122 1060-14-0122 1060-14-0122-PS AT60-14-0144 1060-14-0144 1060-14-0144-PS AT60-16-0122 1060-16-0122 1060-16-0122-PS AT60-16-0144 1060-16-0144 1060-16-0144-PS AT60-16-0622 1060-16-0622 1060-16-0622-PS AT60-16-0644 1060-16-0644 1060-16-0644-PS Pin, Stamped & Formed, Size 12, 12-14 Awg, .113-.176 Insulation, Gold Pin, Stamped & Formed, Size 12, 12-14 Awg, .113-.176 Insulation, Gold, Partial Strip Pin, Stamped & Formed, Size 12, 12-14 Awg, .113-.176 Insulation, Nickel Pin, Stamped & Formed, Size 12, 12-14 Awg, .113-.176 Insul
ED IN BMOD0063 P125 2 Power connectors: * Mounting adapters with isolation and mating lug connectors * Optional adapters for normal / perpendicular mounting of power cables 1 CAN bus serial communications connector, male, Deutsch DTM04-08PA with WM-8D and 0462-201-20141 1 CAN bus serial communications connector, female, Deutsch DTM06-08SA with WM-8S and 0460-201-20141 MOUNTING RECOMMENDATIONS The module should be mounted to a strong chassis surface with four 6-32, or M4 screws. The mounting screws should have a mechanical locking method that is appropriate for the vibration levels. To provide the best possible EMI protection, the mounting surface should be electrically grounded. Do not reverse polarize. The use of alternate module mounting orientations or custom feet other than those provided by Maxwell Technologies will result in voiding the warranty unless such uses have been disclosed to Maxwell and approved by Maxwell by express written consent prior to implementation. MARKINGS Modules are ma
.176 [2.87-4.47] ins., nickel 1060-12-0166 25 Pin, S&F, sz. 12, 10 AWG [6.00-4.00 mm2], .140-.204 [3.56-5.18] ins., nickel 2 12 Size 12 2 2 Size 12 (10 AWG) 1060-12-0222 DEUTSCH SOLID SOCKETS 20 Size 20 7.5 Socket, solid, sz. 20, 20 AWG [0.50 mm2], nickel 0462-201-20141 7.5 Socket, solid, sz. 20, 20 AWG [0.50 mm2], gold 0462-201-2031 Size 20 (16-18 AWG) 7.5 Socket, solid, sz. 20, 16-18 AWG [1.00-0.75 mm2], nickel 0462-005-20141 7.5 Socket, solid, sz. 20, 16-18 AWG [1.00-0.75 mm ], gold 0462-005-2031 13 Socket, solid, sz. 16, 16-20 AWG [1.50-0.50 mm ], nickel 0462-201-16141 13 Socket, solid, sz. 16, 16-20 AWG [1.50-0.50 mm ], gold 0462-201-1631 13 Socket, solid, sz. 16, 16-20 AWG [1.50-0.50 mm2], gold, high durability 0462-004-1631 13 Socket, solid, sz. 16, 16-20 AWG [1.50-0.50 mm2], gold, extended crimp, seals against rear grommet 0462-221-1631 13 Socket, solid, sz. 16, 14 AWG [2.00 mm ], nickel 0462-209-16141 13 Socket, solid, sz. 16, 14 AWG [2.00 mm ], gold 0462-209-1631 2 16 Size 16 2 2 Size 1
is damaged and should be cut and stripped again. Step 6: Measure the exposed strands to be sure the crimp length is correct (C). C Solid Contacts Contact Part Number Size & Type Recommended Strip Length Hand Crimp Tool Production Crimp Tool 0460-202-20141 0462-201-20141 20 Pin 20 Socket 20 & 24 AWG (0.5 - 0.2mm2) 20 & 24 AWG (0.5 - 0.2mm2) .156 - .218 (3.96 - 5.54mm) .156 - .218 (3.96 - 5.54mm) HDT-48-00 HDT-48-00 HDP-400 HDP-400 0460-202-16141 0462-201-16141 16 Pin 16 Socket 16, 18 & 20 AWG (1.0 - 0.5mm2) 16, 18 & 20 AWG (1.0 - 0.5mm2) .250 - .312 (6.35 - 7.92mm) .250 - .312 (6.36 - 7.92mm) HDT-48-00 HDT-48-00 HDP-400 HDP-400 0460-215-16141 0462-209-16141 16 Pin 16 Socket 14 & 16 AWG (2.0 - 1.0mm2) 14 & 16 AWG (2.0 - 1.0mm2) .250 - .312 (6.35 - 7.92mm) .250 - .312 (6.36 - 7.92mm) HDT-48-00 HDT-48-00 HDP-400 HDP-400 0460-204-12141 0462-203-12141 12 Pin 12 Socket 12 & 14 AWG (3.0 - 2.0mm2) 12 & 14 AWG (3.0 - 2.0mm2) .222 - .284 (5.64 - 7.21mm) .222 - .284 (5.64 - 7.21mm) HDT-48-00 HDT-48-00 HDP-40
IN BMOD0063 P125 2 Power connectors: * Mounting adapters with isolation and mating lug connectors * Adapters for normal or perpendicular mounting of power cables (AWG 1/0) 1 CAN bus serial communications connector, male, Deutsch DTM04-08PA with WM-8D and 0462-201-20141 (B04/B14/B24) 1 CAN bus serial communications connector, female, Deutsch DTM06-08SA with WM-8S and 0460-201-20141 (B04/B14/B24) 1 ANALOG, 5 pin connecter (B33) MOUNTING RECOMMENDATIONS The module should be mounted to a strong chassis surface with four M8 screws of appropriate length for the application. The mounting screws should have a mechanical locking method that is appropriate for the vibration levels. To provide the best possible EMI protection, the mounting surface should be electrically grounded. Do not reverse polarize. The use of alternate module mounting orientations or custom feet other than those provided by Maxwell Technologies will result in voiding the warranty unless such uses have been disclosed to Maxwell and ap
Socket, Solid, Size 16, 16-20Awg, Nickle AT62-201-1631 AT62-201-20141 AT62-201-2031 AT60-12-0144 AT60-12-0166 AT60-14-0122 AT60-14-0144 AT60-16-0122 AT60-16-0144 AT60-16-0622 AT60-16-0644 AT60-20-0122 AT60-20-0144 AT62-12-0144 0462-201-1631 0462-221-1631 0462-201-20141 0462-201-2031 1060-12-0222 1060-12-0222-PS 1060-12-0144 1060-12-0144-PS 1060-12-0166 1060-12-0166-PS 1060-14-0122 1060-14-0122-PS 1060-14-0144 1060-14-0144-PS 1060-16-0122 1060-16-0122-PS 1060-16-0144 1060-16-0144-PS 1060-16-0622 1060-16-0622-PS 1060-16-0644 1060-16-0644-PS 1060-16-0722 1060-16-0988 1060-16-0988-PS 1060-16-1222 1060-16-1222-PS 1060-20-0122 1060-20-0122-PS 1060-20-0144 1060-20-0144-PS 1060-20-0222 1060-20-0222-PS 1060-20-0244 1060-20-0244-PS 1062-12-0222 1062-12-0222-PS 1062-12-0144 1062-12-0144-PS Socket, Solid, Size 16, 16-20Awg, Gold Socket, Solid, Size 16, 16-20Awg, Gold, Extended crimp Socket, Solid, Size 20, 20Awg, Nickle Socket, Solid, Size 20, 20Awg, Gold Pin, Stamped & Formed, Size 12, 10Awg, Nickel Pin, S
lustration Bipolar Diode Kit AKIT-2492-01 36V, Bi-directional, Motorols P6KE36CA Fuse F0039 Bussman ATC-15 J0418 Grey, 12-pin, Deutsch DTM06-12SA J0419 Black, 12-pin, Deutsch DTM06-12SB Wedge J0420 12 pos., Deutsch WM12S Pin J0417 Female, Size 20, Deutsch 0462-201-20141 Sealing Plug J0421 R160 Connector Kit AKIT-2337-01 Size 20, Deutsch 0413-204-2005 Includes Deutsch socket connectors, wedges, pins and sealing plugs. Socket Connectors Tether Cable E-Stop Magnet Back Specifications R160 Receiver 5.1" x 4.7" x 1.4" (130mm x 119mm x 36mm) 7.9" x 4.2" x 4.1" (200mm x 125mm x 105mm) Weight 0.65lbs (0.295kg) 1.8lbs (0.817kg) Construction High impact plastic, weatherproof High impact, low temperature plastic, weatherproof Input Power +9V to 30VDC 4AA alkaline batteries Battery Life N/A 160 hours (continuous use) Operating Temperature Range -40F to 158F (-40C to 70C) -40F to 158F (-40C to 70C) Outputs 3A (max) each (sourcing), 10A (max) each (combined) N/A Antenna Internal Internal Approvals USA- FCC par
ule is equipped with two 8 pin Deutsch connectors each on a short cable. One of the connectors is a Socket Plug and one is a Pin Receptacle for easy daisy chaining. Connector Type Socket Plug Pin Receptacle DTM06-08SA WM-8S 0460-202-20141 DTM04-08PA WM-8D 0462-201-20141 Drawing Overview Connector PN Wedgelock PN Socket / Pin PN Connector Pin Out Description CAN_H CAN_L SHIELD NC NC NC 24 RTN 24 VDC Pin 1 2 3 4 5 6 7 8 Maxwell Technologies CAN Communication Specification - Document no. 1014339 7 3.4. Termination Resistors The UCM node is not equipped with any internal terminating resistor (Type I ECU). A terminating resistor should be placed at each end of the network main line. Below is an example of network topology with a Type II Master and 6 UCM's. UCM 1 UCM 2 UCM 3 UCM 4 UCM 5 UCM 6 Master (Type II ECU) Deutsch Connectors Maxwell Technologies CAN Communication Specification - Document no. 1014339 Terminating Resistor 8 4. CAN Identifier The UCM supports both the 11-bit standard CAN identifier
mM) | Lin 48-00 HAND 0462-201-16141 | 16SOCKET | .759 | .o62 | .106 | .250 | 16-18 AWG (1.0-0.8mm) | .250 -.312 (0.635 - 0.792mm) | HDP 400 PROD. 0460-202-20141 20 PIN 711 | 050 | 076 | 172 | 20-24 AWG (0.5-0.2mm)| 218-156 (6.54-3.96mm) | LOT - 48-00 HAND 0462-201-20141 | 20S0cKET | 647 | .050 | 076 | 172 | 20-24AWG(0.5-0.2mm)| 218-.186(5.54-3.96mm) | HOP 400 - PROD. STAMPED AND FORMED +015 -16- 16 - 18 AWG (1.0-0.8 150 - .200 (3.81 - 5.08mm 1060-16-0122 16 PIN 856 6-18 ( mm) ( ) | orr-16-00 HAND 1062-16-0122 16 SOCKET .790 16 - 18 AWG (1.0-0.8 mm)| .150 - .200 (3.81 - 5.08mm) DCT 16-02-00 PROD. 1060-20-0122 20 PIN 855 16 - 20 AWG (1.0-0.5 mm) .150 - .200 (3.81 - 5.08mm) DTT -20-00 HAND 1062-20-0122 | 20SOCKET | .792 16 - 20 AWG (1.0-0.5 mm)| 180-200 (3.81-5.08mm) | DCT 20-02-00 PROD.DEUTSCH CONNECTOR FAMILY A COMMON SYSTEM OF CONTACTS KNOWN WORLDWIDE Menduiathogd Collaborduon wi Cel. DEUTSCH COMMON CONTACT SYSTEM Fundamental to the Deutsch connector series is the principle that all wires are ter
lustration Bipolar Diode Kit AKIT-2492-01 36V, Bi-directional, Motorols P6KE36CA Fuse F0039 Bussman ATC-15 J0418 Grey, 12-pin, Deutsch DTM06-12SA J0419 Black, 12-pin, Deutsch DTM06-12SB Wedge J0420 12 pos., Deutsch WM12S Pin J0417 Female, Size 20, Deutsch 0462-201-20141 Sealing Plug J0421 R130 Connector Kit AKIT-2337-01 Size 20, Deutsch 0413-204-2005 Includes Deutsch socket connectors, wedges, pins and sealing plugs. Socket Connectors R130 Output Cable Tether Cable E-Stop Magnet Back Specifications Weight R130 Receiver 5.1" x 4.7" x 1.4" (130mm x 119mm x 36mm) 0.65lbs (0.295kg) 7.9" x 4.2" x 4.1" (200mm x 125mm x 105mm) 1.8lbs (0.817kg) Construction High impact plastic, weatherproof High impact, low temperature plastic, weatherproof Input Power +9V to 30VDC 4AA alkaline batteries Battery Life N/A >120 hours (continuous use) Operating Temperature Range -40F to 158F (-40C to 70C) -40F to 158F (-40C to 70C) Outputs 3A (max) each (sourcing), 10A (max) each (combined) N/A Antenna Internal Internal App